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Turkish
pasta is made from
durum semolina, the
coarsely ground
parts of durum wheat
that remain after
the fine flour has
been sifted out.
Turkish durum is
recognized for
making the world's
best pasta and it
guarantees the firm
bite, a yellow color
and minimal
stickiness.
There are four key
stages in making
pasta.
1. Mixing
The semolina is
mixed with water to
form a stiff dough
with a moisture
content of about 30
percent. The
semolina particles
are gradually and
homogeneously
hydrated in modern
mixing chambers.
These operate under
a vacuum to minimize
oxidation of the
pigment and loss of
the yellow color.
2. Extruding
Next, the dough
is extruded through
various shaped dies,
under very high
pressures, to
produce the wide
range of different
shapes. The
extrusion chamber is
temperature
controlled, usually
at about 50 C to
dissipate the heat
generated by the
pressure and
friction.
Temperatures in
excess of 50 C can
damage the semolina
gluten proteins and
reduce pasta
quality.
3. Drying
Drying is a very
crucial part of the
process in making
high quality pasta.
Long pasta is
subjected to a blast
of air, immediately
after extrusion, to
minimize stickiness.
Short pasta is
transferred to a
pre-dryer to prevent
it from sticking
together. The
finished product is
dried to a moisture
content of about 12
percent. Temperature
and humidity in the
dry chambers are
controlled so that
the water is slowly
removed from the
pasta. If dried too
slowly the pasta
would develop a sour
taste, if too fast
the pasta becomes
brittle and breaks
easily.
4. Packing
Finally, the
finished product is
packed in bags or
boxes. In some
cases, delicate
types of pasta are
actually packed by
hand before being
shipped to the
ports, grocery
stores and
restaurants.
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